UVMILK® ULTRA Active filter for ultra-fine purification of milk
Always get highest grade milk and sell it with quality premiums. Increase yield and maximize your profit with our patented SOMATICSTOP technology with 3 μm filtration cells.
In stock
- Remove somatic cells
thanks to 3 μm filtration cells with our patented SomaticStop technology. Patent no. 2619639 from 07.07.2016 “Ultra-fine purification filter”. - Preserve fat content in milk
The unique winding of polypropylene thread lets elastic balls of fat easily pass through its polygonal cells. - Double your profit from milk production
Start processing milk and sell it at a retail price with market premium. - Strengthen your company’s reputation
Always produce high quality milk with consistent test results. - Install it at any straight place in the dairy pipeline
The branch pipes are arranged conveniently. Every filter housing comes with a set of individually selected fittings with different types of fastening. - Filter more milk
180 framing and filtering layers provide a larger filtration area and increase the filter’s capacity.
How it works: Filtering layers are arranged using a unique patented technology SomaticStop. Multilayer cylindrical channels of the filter element are formed by discrete layers of fibers, obtained by the aerodynamic extrusion of food grade polypropylene, smoothly merging into each other. The smooth transition between the layers reduces gaps in the flow and the hydraulic resistance of the filter element, increasing its throughput.
Microvilli of polypropylene are angled to the fibers in such a way that impurities and somatic cells get stuck in them and fat globules, having the ability to shrink and stretch, pass through the smallest channels of the filtering element without getting caught in it.
The dirty milk is fed into the filter housing through the lower inlet pipe and then under the pump’s pressure it flows through the cartridge from the center to the periphery. Finally, through the outlet in the housing wall you get premium milk with low somatic cell count.
- The filter is most efficient during milking when installed prior to the cooling tank
- Install the filter in a straight section of the milk pipe near the cooling tank
- Cut the pipe (hose) where you are going to install the housing, and weld or fasten the connection kit with clamps
- Install the housing into the milking system by connecting the inlet and outlet connections to the appropriate fittings
- Milk enters the filter housing through the inlet in the bottom cap and passes under pressure through the filter element. Pure milk comes out through a branch pipe in the side of the housing
! The seals for the clamps must fit exactly into the slots on the housing cap and on the branch pipes, then the housing will be completely sealed
! The filter is installed after the pump
- Use UVMILK® ULTRA filter prior to the cooling tank right after milking while milk is warm to prevent dissolution of mastitis products and somatic accumulations.
- To avoid hydraulic impact, after you install the filter first open the «ВХОД» (inlet), and then, when the housing fills up with milk, gradually open the «ВЫХОД» (outlet).
- After the declared amount of milk passes through the filter or after you finish milking, remove the replaceable cartridge and dispose of it together with other solid waste.
- The seals for the clamps must fit exactly into the slots on the housing cap and on the branch pipes, then the housing will be completely sealed.
- The system should be washed after each milking and a new cartridge should be installed on the next milking to prevent bacterial growth and milk going sour.
- The silicone seals in the housing should be replaced 2 times a year.
- To make UVMILK® ULTRA Active filter work more efficiently an additional level of filtration is recommended prior to it. See UVMILK® MAX filter for more information.
- One filtering cartridge should be used for one milking only.
Reviews
Farm in Tver region, up to 15000 liters of milk per day
This year we decided to improve the quality of our milk. To achieve that the equipment was modernized and serious work was done to improve the milking process. We were aiming for the highest grade milk, but SCC was the biggest hurdle. Our somatic cell count could reach 600 000 per 1 cm3. We’ve installed UVMILK® filters at different places: ULTRA Active on each milk line, and one more after the bulk tank. As a result we’ve got the highest grade milk with stable testing results, and most importantly, increased profitability of milk production.
Farm in Sverdlovsk region, Russia, 40000 liters of milk per day
Our farm is rather advanced. We have several milk lines and previously we used several sock filters installed in a row before the bulk tank on warm milk. Sometimes those filters would get clogged, there were spikes in bacterial contamination, high SCC, traces of antibiotics in milk, and of course human error. Usually we’d sell our milk as highest grade, but sometimes as first grade because of the human error, again. With our daily volume that’s a big loss of money. We tried UVMILK® filters on one farm first and saw the results right away, that’s why we decided to try not only sleeve filters, but also the new ULTRA filters to clean warm milk before it gets to the bulk tank. Now we sell our milk to milk plants that make premium quality products, like Danon, and they don’t buy milk that is not up to their standards.
Dairy farm in Voronezh region, Russia, 20000 liters of milk per day
We’ve installed ULTRA Active filters in the milk line, and now it’s been a year since we’ve started processing our milk ourselves. We now sell packaged milk, kefir, sour cream.
Suitable for your production
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UVMilk LLC — we make filters
for food and petrochemical industry