Magnetic filters UVMILK
Problems of lack of magnetic filters
- Metal particles entering food products
- Raw materials with scale, sediment, shavings and other foreign inclusions
- Heterogeneous consistency of raw materials, leading to defective products
- Unpresentable appearance of the product due to foreign particles
- Reduced consumer demand for unsafe products
- Loss of raw materials and frequent replacement of the filter element with frequent sludge unloading
- Frequent equipment breakdowns due to poor-quality metal
- High cost and logistical difficulties when ordering imported filters
Advantages of UVMILK magnetic filters
- Cleanliness and safety of semi-finished and finished products
- Efficient cleaning of products from mechanical and metal inclusions
- Protection of equipment from breakdowns due to the removal of metal debris
- Cleaning at any stage of production due to the compact size of the filter
- Reliability and unlimited use of the filter
- High resistance to deformation, corrosion and high temperature
- Saving labor costs and detergents due to the ability to self-clean
- Efficient magnetic separation due to high induction force
Benefits of using UVMILK magnetic filters
- Homogeneous product structure due to the elimination of scale and chips
- Product safety due to the filter capturing metal particles
- Savings due to the reuse of filtered glaze
- Fulfilment of the production plan due to the reduction in the number of defects
- Pleasant presentation of glazed products due to the cleaning of glazes
- Savings on purchase and repair due to Russian production
- Compatibility with foreign equipment due to work with special orders
- Fast delivery times due to production in Russia
Metalworking production
The metalworking production produces housings, steel filter elements and tanks made of stainless steel, approved for use in the food, petrochemical, agricultural industries and withstanding the effects of aggressive environments. The constantly growing and updated machine park, wide micron rating and range of materials used guarantee full compliance of the finished filter equipment with the expectations and needs of our customers.
More about our metalworking productionRange of magnetic filters UVMILK
from the receiving hopper
after the crusher-mill
magnetic separator housing
for low-viscosity media
for medium-viscosity media
housing
for syrups and chocolate
for paints and varnishes
with heating
Magnetic separator UVMILK
UVMILK magnetic separators are a round or rectangular housing-holder of magnetic rods through which bulk raw materials are sifted. The induction power of several rods simultaneously, sufficient filtration area and optimal distance between them ensure effective retention of random metal inclusions from the poured stream.
With a significant amount of metal and ferromagnetic particles, it is recommended to use a self-cleaning magnetic separator housing, the captured particles from which fall off when the rods are removed after pouring has stopped. The number of stops for cleaning is determined in accordance with the specifics of production and is recorded in the technical regulations of the enterprise.
- More about the magnetic separator UVMILK
Magnetic filter UVMILK
The UVMILK magnetic filter is often used in the production of chemical and food products, for example, for filtering glazes, jams and fillings. In addition to filtering raw materials and products from fibers, lumps and mechanical inclusions with a perforated UVMILK filter element, this filter also retains fragments of metal shavings, which is not possible for filters without a magnetic rod.
The filter is made of perforated stainless steel sheet with a wall thickness of 1.2 to 2 mm and a pore size of 500 microns, which ensures effective filtration and high structural strength. The magnetic collector collects small metal particles, and at the output you receive purified liquid and equipment protection from breakdowns at further stages of production.
- More about the UVMILK magnetic filter
Magnetic filter UVMILK with heating
The slotted filter element of the UVMILK magnetic filter with heating is made of stainless steel pipe or sheet with a wall thickness of 2 to 3 mm, which guarantees increased strength and durability of the structure. High speed and efficiency of filtration are ensured by maintaining the temperature and viscosity of the purified product by the heated filter housing.
Water, steam or other liquid approved for this production and not reacting with stainless steel are used as a heat carrier. The use of the UVMILK magnetic filter with heating prevents solid mechanical particles from entering the units of pumps, meters and other equipment due to the filtration fineness of 180 microns.
- More about the UVMILK magnetic filter with heating
Characteristics of UVMILK magnetic filters
Assembly diagram of the magnetic filter UVMILK
- Fix the filter element to the seat of the lower cover
- Tightly screw the magnetic rod into the cover at the required height
- Place the silicone seal exactly in the groove of the cover
- Connect the housing to the lower cover with a clamp clamp
- Place the silicone seal along the upper edge of the housing
- Close the filter cover with a magnet and secure with a clamp clamp
- Use the mating parts for in-line connection
Economic justification
The plant produces a wide range of glazed confectionery products. The chocolate mass contains grits and particles of metal shavings formed as a result of grinding. If such particles get into the nozzles of the glazing machine, the line will stop. The cost of repairing the line is 1700 €. The lost profit will be about 2000 tons X 4 € = 8000 € per day.
Using a UVMILK magnetic filter with a heating jacket and a magnetic catcher allows you to remove metal inclusions and clean the glaze from large impurities and lumps of 250 microns in size. By investing about 1100 € in a filtration system at a time, you can ensure the operation of the glazer in accordance with the established regulations and guarantee the safety of the finished product. Payback period of the filter: 1 day.
Client case
Given:
At a confectionery factory, grits and particles of metal shavings formed as a result of grinding are found in the chocolate mass for glazing.
Task:
Install a chocolate mass filtration system to obtain safe, high-quality, homogeneous chocolate for glazing and ensure the safety of finished products.
Solution:
Installation of a perforated UVMILK BB filter with a magnetic rod and a heating jacket for cleaning chocolate glaze in the flow and removing metal shavings.
Result:
The special design of the filter ensures heating of the chocolate mass and removal of clots, foreign bodies and metal inclusions.
Feedback on the use of UVMILK magnetic filters
At our canning plant, we encountered a problem with filtering condensed milk. During the production process, small particles of metal shavings began to get into the milk, which led to the rejection of large batches of the product. Attempts to filter the product in a standard way were unsuccessful.
Specialists from the UVMILK company advised us to install a UVMILK magnetic filter. After installing the new equipment, the filtration result improved significantly, the magnetic filter collected all the particles of metal shavings that previously got into the product. We thank the company for high-quality filters and modern solutions!
Milk canning plant, Krasnodar Territory
